The semi-automatic filling scale by Microtess is meticulously designed for industrial applications, featuring a robust double-layer platform structure. The upper platform handles the bearing and precise measurement of materials, while the lower frame provides solid support and stability, ensuring both safety and reliability during use.
This advanced scale is equipped with four high-precision sensors, each rigorously calibrated to deliver consistent and accurate weighing data in diverse environments. These sensors not only enhance the overall accuracy of the equipment but also reduce errors caused by individual sensor failures, significantly improving the system’s reliability.
Constructed from high-strength materials with anti-rust and anti-corrosion treatments, the Microtess semi-automatic filling scale is well-suited for various harsh industrial environments. The aesthetically pleasing blue coating not only enhances durability but also effectively prevents rust, extending the equipment’s lifespan.
Featuring a modern, user-friendly display panel, the scale provides clear real-time weighing data, simplifying monitoring and operations. The device supports semi-automatic operation, reducing manual handling complexity and boosting production efficiency. Additionally, the display panel includes data storage and export capabilities, facilitating comprehensive production data management and analysis.
The Microtess semi-automatic filling scale is ideal for packaging and weighing in industries such as food, chemicals, and pharmaceuticals, meeting diverse material weighing requirements. Its high precision and efficiency make it a competitive choice in the international market, particularly for exports to countries like Mexico. This helps clients achieve more efficient production processes and lower operational costs.
Our company’s precision liquid filling scale uses an insert-type above-liquid surface filling method, suitable for non-foaming (or slightly foaming) materials. The uniquely designed spray gun device is easy to operate, ensuring fast and accurate filling while minimizing residual drip after filling. During operation, the operator only needs to align the barrel mouth directly under the spray gun nozzle. The system detects the empty barrel, automatically tares, lowers the spray gun to the required filling barrel, opens the filling valve, and performs precise dual-speed filling. Once filling is complete, the spray gun head automatically retracts from the barrel mouth, and the operator manually moves the barrel off the scale platform to complete the process.
(1) Application Scope
Designed for automatic quantitative filling of IBC barrels and 200L4 standard barrels, widely used in industries such as chemicals, food, and pesticides, as well as other liquid-related industries. Suitable for products like coatings, paints, inks, adhesives, curing agents, resins, dyes, detergents, engine oils, glycerin, lubricating oils, edible oils, fragrances, solvents, additives, food additives, pesticides, and other hazardous chemicals.
(2) Working Capacity
– Filling Weight:
– 200L4 barrels: 100-250kg/barrel
– IBC barrels: 100-1500kg/barrel
– Filling Accuracy: ±0.2% F.S.
– Filling Speed: 8-16T/Hr
– Measurement Method: Above-liquid surface two-stage feeding control
(3) Product Model
– Model: YCS-1500L
– Filling Material: Chemical raw materials
– Filling Capacity: 200L standard iron barrels and IBC barrels
– Material Interface: 2 flange connection (material inlet pressure <0.4MPa)
– Equipment Color: #47 Peacock Blue
(1) System Composition
– Includes pneumatic spray gun, spray gun adjustment mechanism, spray gun lifting mechanism, pneumatic components, explosion-proof solenoid valve, spray gun bracket, and frame.
– Maximum weighing capacity: 1500kg, division value: 100g; carbon steel spray paint.
– Includes weighing instrument, Siemens PLC, Siemens 7-inch touch screen, control power supply, external buttons, electrical control components, and control box.
(2) Functional Features
-Product Settings: Store up to 10 different product weight settings and related filling parameters.
– Two-stage Filling: Achieve fast and slow dual-speed filling control through an adjustable double-stroke pneumatic spray gun, significantly improving filling accuracy and production capacity.
-Throttling Device: Effectively prevents splashing caused by initial high pressure from the feeding pump when filling low-viscosity products.
– Drip Protection: Pneumatic bottom valve and automatic drip cup design minimize residual drip after filling.
– Hole Protection: Prevents damage caused by misalignment of the spray gun with the barrel mouth.
– Quick Change: Quick-detach design for material pipelines, facilitating fast replacement of spray guns.
– Filling Modes: Allows above-barrel, inside-barrel, and below-liquid surface filling, with controllable spray gun lift speed to adapt to different foam levels.
– Sturdy Construction: Material contact parts are lined with PTFE and sealing rings, while other parts are made of carbon steel spray paint.
– Interlock Protection: Various safety checks and process interlocks ensure safe operation.
– Easy Operation: Features manual and automatic switch functions for easy operation and maintenance.
– Flexible Design: Provides various equipment forms and optional accessories according to the characteristics of the material and container size.
– Simple Installation: Fix the equipment on the ground, connect the material pipeline, power supply, and air source, and it is ready to use.
(3) Technical Specifications
– Weighing range: 1500kg, display division value: 100g.
– Platform size: 1500mm x 1500mm.
– Four load cells (Germany HBM).
– Body material: Q235, surface spray paint treatment.
– Platform thickness: 8mm, U-shaped beam structure.
– 2″φ FA type two-stage pneumatic filling gun (material: SUS 304, sealing material: PTFE), with 2″ quick coupling for easy material change on site.
– Includes manual lift adjustment mechanism for adjusting the filling gun height.
– One automatic lifting cylinder for liquid surface.
– Equipped with a drip-proof cup (material: SUS 304).
– Filling gun support seat (material: Q235, surface spray paint treatment).
– Includes pneumatic components and two-point combination (brand: AIRTAC, cylinder brand: AIRTAC).
– Drip-proof device with automatic reset liquid cup. During feeding, the liquid flows into the filling barrel along the pipeline. After filling, the gun head ascends to the top, and the liquid cup swings back automatically by gravity to align with the gun head, collecting residual liquid. When filling starts again, the gun head descends, the liquid cup rotates, and the residual liquid flows into the filling barrel, achieving drip-proof and accurate weighing.
