Microtess Enhances Real-Time Monitoring for Liquor Storage Vats

Microtess Enhances Real-Time Monitoring for Liquor Storage Vats

Project Background

In modern liquor production and storage, real-time monitoring of vat weight is crucial for ensuring product quality and safety. china a large liquor production company aimed to introduce an efficient and accurate weight monitoring system to promptly detect potential leaks or other anomalies, thereby avoiding significant economic losses and brand reputation damage. As a professional supplier of industrial scales and sensors, Microtess provided a customized intelligent real-time vat weight monitoring solution.

Client Requirements

  1. Accurate Measurement and Real-Time Data Transmission: High-precision sensors are required to accurately measure the vat weight and report the data in real time.
  2. Anomaly Alert: Immediate alerts for abnormal weight changes to notify management for appropriate actions.
  3. Data Storage and Analysis: Automatic recording and storing of weight data for historical data analysis and report generation.
  4. Easy Operation: The system needs to be user-friendly to ensure long-term effective operation.

Solution

Microtess designed a comprehensive intelligent real-time vat weight monitoring and analysis system, which includes the following components:

  1. High-Precision Weighing Sensors: Utilizing Microtess’s high-precision weighing sensors with an error margin within ±0.1 kg, ensuring accurate vat weight monitoring.
  2. Real-Time Data Transmission and Analysis: The system employs wireless network technology for real-time data transmission and processing. Data is transmitted via TCP/IP protocol in JSON format and analyzed and stored on the server.
  3. Intelligent Alarm Mechanism: When a weight anomaly is detected, the system immediately sends an alert to relevant management personnel and logs the event to ensure timely action.
  4. User-Friendly Interface: The system offers a simple and intuitive user interface, supporting PCs, self-service query machines, and PDA handheld devices, allowing non-technical personnel to operate it easily.

Microtess Enhances Real-Time Monitoring for Liquor Storage Vats | 1b

Implementation Process

  1. Hardware Deployment: Install high-precision weighing sensors in the client’s storage environment and connect them to data acquisition units via a wireless network to ensure stable data transmission.
  2. Software Development: The Microtess technical team developed a modular software system, including real-time data acquisition, data analysis, and alarm mechanisms.
  3. System Integration Testing: Comprehensive unit testing, integration testing, and stress testing were conducted to ensure system stability and efficiency.
  4. User Training: Provided comprehensive user training, including system operation guides and common problem-solving methods, ensuring the client can fully utilize the system’s functions.

Project Outcomes

  1. Enhanced Monitoring Efficiency and Accuracy: Through precise real-time monitoring, the client can promptly detect and address vat weight anomalies, preventing potential losses.
  2. Data Supporting Management Decisions: The system-generated historical data and analysis reports provide a reliable basis for the client’s inventory management and product traceability.
  3. Enhanced Safety Management: Continuous monitoring and intelligent alarm mechanisms significantly improve storage process safety, preventing accidents.

Microtess Enhances Real-Time Monitoring for Liquor Storage Vats | 2b

Client Feedback

The client highly appreciated Microtess’s solution, stating that the system not only enhanced their monitoring capabilities and management efficiency but also effectively ensured product quality and safety. Additionally, the technical support and user training provided by Microtess received commendation from the client.

Conclusion

By providing high-precision sensors and intelligent analysis systems, Microtess successfully helped the client achieve real-time vat weight monitoring, enhancing the safety and efficiency of production and storage. In the future, Microtess will continue to offer advanced solutions to support the digital transformation of liquor production enterprises.

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