Background

A leading chemical company in Chile faced issues with imprecise and inefficient liquid filling in their production process. Due to the high viscosity of the liquid raw materials, traditional filling methods resulted in material wastage, environmental contamination, and difficulty in ensuring precise filling accuracy. The client needed an automated and accurate liquid filling scale to improve production efficiency and reduce manual intervention.

Challenges

The client’s main requirements were:

1. A high-precision automatic filling system;
2. Ensuring no contact between the filling valve and the container to prevent leakage;
3. Adapting to different liquid viscosities and operating reliably in humid and hazardous environments;
4. Improving work efficiency, reducing human intervention, and avoiding wastage caused by manual errors.

Solution

To meet the client’s needs, Microtess provided a customized liquid filling scale solution. The liquid filling machine adopts an all-electronic weight detection mode with the following advantages:

• High-Precision Filling: The system uses a high-precision electronic scale to ensure accurate filling every time. The system can detect and adjust the filling amount in real time, ensuring accuracy.
• Automated Control: The entire filling process is computer-assisted, greatly improving production efficiency, with filling speed increased nearly threefold compared to manual operations.
• No Contact Filling: During the filling process, the filling valve does not come into direct contact with the container, preventing material leakage and contamination. This design also eliminates the need for sealing, reducing maintenance costs.
• Adaptability to Harsh Environments: The system is capable of stable operation in humid, hazardous, or other challenging environments, ensuring operator safety.
• ISO Certification Compliance: The equipment complies with international standards, ensuring quality and safety.