200L Barrel Automatic Filling Line Solution

Project Background

A well-known domestic petrochemical enterprise, aiming to improve the production efficiency of its ethylene vinyl polyolefin elastomer, decided to introduce a fully automatic 200L barrel filling production line. This project was undertaken by Microtess, responsible for overall technical guidance and providing equipment and technical support.

Project Characteristics

This project aims to build a high-level, automated, and highly reliable 200L barrel automatic filling line. The completed filling line and its supporting equipment will operate safely, smoothly, efficiently, and for a long cycle, providing reliable equipment support for the filling of chemical raw material products. The equipment features stability, high efficiency, long service life, strong set capability, high automation level, and simple and convenient operation. The entire line is equipped with coordination photoelectric and interlocking devices, using industry-leading technology to meet the needs of mass production, staff reduction, and integrated production.

Project Requirements

1. Highly automated 200L barrel filling production line to ensure production efficiency and product quality.
   2. The system must be efficient, stable, and operate for a long cycle.
   3. Must comply with national and local environmental, safety, and fire regulations.
   4. The system should be simple to operate and easy to maintain.

Technical Solution

Microtess provided a complete set of 200L barrel fully automatic filling production line solutions, covering equipment design, manufacturing, installation, commissioning, and after-sales service. The following are the technical parameters and system design points of the project:

Technical Parameters

1. Air source pressure: 0.4-0.6MPa
   2. Power requirements: 380V/50Hz three-phase five-wire system
   3. Power: 3Kw
   4. Production speed: about 25-30 barrels/hour (depending on material viscosity and feed method)
   5. Measurement range: 100-300kg
   6. Equipment noise: ≤80dB
   7. Instrument air: 0.5-0.7Mpa
   8. Air consumption: 500L per minute
   9. Nitrogen consumption: 3 cubic meters per hour

Design and Manufacturing Requirements

1. Compliance with regulations and standards: The equipment design strictly follows national laws, regulations, and industry standards to ensure the compliance of the equipment.
   2. Automation control: The entire line uses PLC control, and the touch screen realizes human-machine dialogue to ensure system coordination and work reliability.
   3. Efficient production: The main equipment adopts industry-advanced equipment to ensure system operation stability, simple operation, and suitable manual intensity.
   4. Explosion-proof design: The equipment has an explosion-proof grade of Exd II BT4 Gb to ensure safety.

Core Components and Supporting Equipment

1. Programmable controller
   2. Explosion-proof touch screen
   3. Frequency converter
   4. Low-voltage electrical appliances
   5. Weighing system
   6. Pneumatic control components

Equipment Configuration

1. Filling machine: Fully automatic single-station opening rotary weighing filling machine, made of SUS304, stainless steel roller, with waste gas collection system.
   2. Conveying system: Stainless steel roller conveying system, explosion-proof grade Exd II CT4 Gb.
   3. Control system: Including explosion-proof electric control cabinet (built-in PLC/electrical components, etc.), explosion-proof cables, explosion-proof photoelectric, etc.

Operation and Maintenance

1. Touch screen operation: Simple and intuitive, with temperature display, fault diagnosis alarm, historical data storage, and other functions.
   2. High degree of automation: Equipped with functions such as no filling without a barrel, no filling if not aligned with the barrel mouth, etc., to avoid material waste and pollution.
   3. Safety protection: All exposed cables, cylinders, motors, etc. adopt intrinsically safe protection measures to reduce the corrosion and hardening of components.